Triumph america baffle removal. Your idea of a freeze spray might work.
Triumph america baffle removal starrett 41mm metal cutter and abor. The internal "baffle" and the external "snorkel" of the air box reduce induction roar to a whimper. Is there any I can modify the stock exhaust sys. 3) Remove and solder in a resistor Jan 3, 2015 · Remove the entire side cover which is close in surface area to the opening in the TTP cover, and now the sound becomes more raucous at larger throttle openings. You should plan ahead and allow plenty of time to do this modification. Mufflerless sounds terrible and performs terrible. Performance and tuning products for the Triumph air cooled twins 2001-2016, Bonneville, T100, Thruxton, Scrambler, America and Speedmaster. Now that I have added a 2012 Thruxton to my garage, I decided to see what would be involved in modifying Apr 25, 2019 · Hi all!Triumph Speed Triple Rs Arrow Baffle Removal Tool! It’s what you need for the drilling out of the baffles (disks) I used it once (well, twice I suppose!?) and no longer needed as it’s served its purpose. Jul 11, 2019 · Removal of airbox baffle on 2016 Triumph Bonneville T100Step-by-step instructions from TTP:https://www. Jun 5, 2018 · Similar Threads - Baffle Removal Thruxton Air Box Baffle Removal Nightmare And Flickering Oil Light Duffers , Feb 27, 2023 , in forum: Bonneville Jun 1, 2020 · John here in Australia---I wanted a little bit more noise-- so I got a long 6mm longgg drill bit and drilled 6 holes roughly spaced around the internal baffle plate (between baffle plate and out muffler wall)---I left pipes on bikes and used a torch to see + then drilled straight up the end of the small pshooter holes being careful of course. in any way. remove header and TORs and re-install with Permatex Copper sealer on header gasket and high-temp silicone between header and TORs (make sure there are no exhaust leaks) 2. Using a 32mm hole saw I cut through the first outer spot weld with no problem gave the baffle a wiggle around Aug 1, 2020 · Am in my second riding season with no issues and continue to enjoy a more responsive bike. Below is an interactive chart to help you calculate the sizes. Money well spent IMHO. Ducati. 95 with just the battery box). Jump to Latest Baffle removal on a 2014 speedmaster. . After putting most if it back together i started it and it definately sounds better (have also drilled 10mm holes in the original muffler end baffles) and it also seems to rev a bit quicker also. Mar 7, 2015 · As the title says ; I just recently purchased a 2015 Speed triple and I have installed the arrow 3-1 full system(low boy) exhaust on the bike , the thing that I find annoying is that the exhaust comes with an internal baffle and I just don't know how to remove it and hence I was hoping that someone on this forum with same exhaust has removed the baffle from it? May 12, 2014 · I've seen some horrific baffle removal bodge jobs! Yours is not one of them mate! One such bodge that springs to mind was the baffles in a Honda VTR1000 Firestorm. Stock exhaust is so quiet and boring, but with a hole saw and a few spare minutes, we got the B May 23, 2011 · I decided, with much trepedation to just strip out the first two baffles and cut off the slashed cut end of the pipes to just before the first baffle. Was assured by both that it was fine. Mar 11, 2021 · Ep. The inner part is the baffle and the outer part is the actual exhaust pipe like what mine pictured. The sound is good, but still not what I want. Two "problems"; May 12, 2014 · Forchetto on Triumph Rat solders in a resistor (much the same result as the Greek kit) If I just wanted to remove the SAI and left the silencers and everything else as standard, would I need to re-map? 3 Options: 1) Remove and fit the Greek kit 2) Remove as Delboy leaving the pump in situ. Just need to know the welds/anchor points for the interior baffles. 1K views 13 replies 5 participants last post by Nigel Pinchley Sep 30, 2023 If you have gas in your airbox, I suggest that you should just remove, disassemble, clean, and rebuild your Keihin CVK carbs. Aug 17, 2015 · Air Cooled Twins Technical Talk. But I got LAZY and decided I would simply bust it apart and remove it in pieces thru the Air Intake Hole side. Use a drift or hold an appropriate sized socket against the rear baffle tube with channel locks or vice grips and tap it sharply to break the spot welds on the front flange. extension piece also. The Harley running mufflers with no baffles would be a 8-9. May 4, 2018 · There was a comparison somewhere years ago that the performance gains were less than 2 Hp different between removal with the other mods and keeping it, and just using a belmouth. Apr 22, 2020 · Hi All, Recently removed the air injection system off my 2006 Triumph America as I had bad decel popping. I originally did the airbox baffle removal and snorkel removal and using the chart, found it to run quite rich, so I changed to filter pods with the jet setup from airbox mod, and all is well. This can easily be tested by the owner to determine if he would like it. I have ordered an Arrow 2 into 2 exhaust sys. They got here today and I proceeded to remove the rear baffle. You can see the lip of the baffle in your photo (near bottom of the pic). Seat of pants dyno detected a couple of extra bhp too. There is a performance benefit and fuel consumption improvement. Airbox baffle removal. Happiness is Cycleworld's "Best in class" cruiser, the Triumph Thunderbird. Airbox Baffle Removal; America & Speedmaster 95mph Speed Limiter Removal; Igniter Info; triumph america exhaust baffle removal Jul 24, 2015 · I put one of these exhausts on my bike a few months ago. Triumph Twin Power Ltd. Your idea of a freeze spray might work. To do this, I used a 1 1/2 inch metal cutting hole saw I got for $12. there are also not visible welds and the exhaust tip looks very different then the America's. I made a hook about 24" long, 3/16" rod, with a tight little hook on the end. just wondering if baffle removal will be similar or if something else needs to be done. Other mods meaning 02 sensors, SAI delete, baffle removal, and the tune from TTP with tuneecu. Let us begin. Any help would be greatly appreciated. Airbox Baffle Removal Mar 23, 2007 · Specialty Spares: 410. Jun 21, 2022 · The airbox mod / delete will require bigger jets. 00 for a kit with the pipes, jets and AI removal kit, 65hp at the rear wheel. They issue maps for bikes that didn't have it fitted in the first place. Remove bellmouth. 3. 9 Triumph Bonneville Airbox Removal Kit Install at last!Join me for the latest update on the Triumph project where I go through the details and installati Mar 23, 2010 · I am soon buying the America and wanted a slightly louder sound. I have found a r/h road legal one just wondering if I could drill out the baffles. It’s on the triumph forum as I’d like it to go around and be used! Dec 29, 2006 · Help: Arrow Exhaust Baffle Removal Jump to Latest 6. play around with pilot air mix screws (richen) to see if popping lessens Apr 3, 2014 · I would opt for just the TTP "Breathe" bellmouth intake together with a good drop-in filter and airbox baffle (sometimes called the restrictor) removal. 5 inch hole saw, easy enough. 50 at my local hardware store. Sounds. and are used for model reference only. Jun 10, 2014 · I tried several times to remove mine, all with abject failure. with it. Runs. No jerky low throttle and smooth acceleration all the way up to redline. com/triumph-twin-easy-airbox-baffle-r Dec 13, 2015 · The name Triumph and the model names Bonneville, T100, Thruxton, Scrambler, America and Speedmaster are trademarked names of Triumph Designs Ltd. I want to know what performance gains I can expect if I install an airbox elimination kit? Does anyone have some Dyno runs of before and after? Feb 24, 2012 · Air Cooled Twins Technical Talk. Great sound with it out. Step 1 is to drill through the flange at the end of the baffle (Figure 1a and 1b). Aug 2, 2005 · I found a set of stock Speedmaster pipes on E-Bay and got'em for $38. I was able to persuade it into a rounder shape. May 10, 2020 · Yeh look I've also removed my baffles on my Arrow muffler and have a de-cat as well (by Verex) but I've found the noise totally obnoxious, to me the bike sounds a lot like a Suzuki Boulevard C50 with straight through pipes, totally awful, rubbish so I've reinstalled the factory mufflers (untouched) only and yeh much nicer than Arrow (no baffles) and Arrow with baffles the gasses built up in May 7, 2023 · But, I purchased a new ST-1200 last week I spoke to the dealer (Destination Triumph Solent - UK) who advised me that the V&H slip-ons advertised for the Thruxton would fit perfectly. Oct 22, 2015 · Today I removed the baffles from my T100 silencers having watched all the videos and read all the advice on the forums but things may have changed a little on the later T100 silencers. Put the bike on the centerstand if you have one, or on a bike jack. Speedmaster and America Exhaust. Still sounds very much like a Triumph, just a little basier and certainly gets the comments from passers by at times that it sounds like a real bike still and not a pretend Harley. I can pull them out whole, mod them, and then weld the end cap back in place leaving a nearly unblemished pipe. These are both completely valid methods, but I favoured the rear wheel removal approach. Its a nice moto. K. to sound almost like or just like the Arrow to save $$$? Jimbo Jul 17, 2005 · The other day I did the baffle removal mod using advice from this forum. NASCAR 20 members. Good luck with removing yours. Oct 23, 2014 · I've looked and looked and no reference to the honeycomb section at the front part of the silencer. I don't believe a remap is in order, but still want to richen it up. Jump to Latest Sep 28, 2023 · Triumph V&H baffle removal Jump to Latest 2. 3K views 5 replies 5 participants last post by bruiser06 Jan 4, 2007 Jun 24, 2013 · Removing baffles I'm trying to remove the baffles of my 2013 speedmaster. Jun 27, 2010 · We did a quick baffelectomy on James 2002 Bonneville America. Give it some kind of muffler. the problem is that the end of the exhaust has a long tube coming out of the baffle which makes it difficult to reach with a hole saw. It's as Forchetto says, burrs or the baffle was slightly out of round and just tapped in. The airbox removal way is also more expensive. Awesome. Fortunately said Chimp agreed a px deal on the bike without the salesman starting the bike? Aug 14, 2015 · Pull left side cover off>remove electric components from the left side of the airbox>remove snorkle>remove air filter>put hair dryer in airbox where air filter was removed from and point it at the baffle above>once the hard plastic baffle becomes flexible from the heat, take channel locks, vice grips or what ever and start pulling the baffle out. I've removed the two rear baffles, sounds better and ok. Remove right-hand side cover. I acquired a second set of exhaust after going through (3) America's this year, on my 4th which is the keeper black/white by the way (see Jun 4, 2024 · The name Triumph and the model names Bonneville, T100, Thruxton, Scrambler, America and Speedmaster are trademarked names of Triumph Designs Ltd. Any and all things Triumph Show your own, talk about them, get/give info, etc. Jun 2, 2010 · If I can remove the baffles can anyone tell me what is required and what are the tricky parts of this mod? I removed the rear baffle from the stock exhaust pipes of my 07 Triumph America. Mar 30, 2009 · Use the hole saw to cut through the rear flange of the rear baffle. All that is involved here is rejetting and free flow exhaust fitting. Feb 27, 2023 · Bonneville T100 2014 air cooled : Serviced and air box baffle removed and resealed airbox, SAI removed but not fully, took metal thingy off and pipes down to air box just pump thing running but going nowhere , delete plugs put in cylinder head my brother in law did the work I watched having The name Triumph and the model names Bonneville, T100, Thruxton, Scrambler, America and Speedmaster are trademarked names of Triumph Designs Ltd. By removing the snorkel and baffle plate, what you are doing is increasing the intake area and giving the air a more direct route to the throttle bodies. Jun 13, 2009 · Open the top now perhaps remove the the baffle. OK, that's nit-picking because technically there's no difference, but I don't believe Triumph has any intention for owners to remove SAI unless purchasing a race kit for the D675 for example. Triumph needs to remove that AI stock, way to lean. The 2 inner baffles are tacked to the perforated lining. "Nowadays I got me two good wheels, and I seek refuge in aluminum and steel. The PDF is published by Jenks Bolts (JB) out of the UK, and is the most complete document I have yet found on carb tuning of Hinckley Bonneville’s: Tuning jets, idle mixture, needles, shims, slides and other information for Hinckley Triumph Bonneville Jan 20, 2016 · To increase sound and flow you must punch or drill a hole through the remaining 3 baffles. Was wondering if AI removal would be enough or try the tor tune. Worth it? Hi, Ive fitted T/bike Cams & exhaust, opened the top of the airbox, fitted a K&N and a dynajet kit using the DJ126 main. triumphtwinpower. I removed the AIS to hopefully improve the popping. Go to Triumph r/Triumph. Not excessively loud, but much louder than stock. If you're looking to unleash the full potential of your Triumph Modern Classic, the British Customs air box removal kit is a must-have. Apr 15, 2018 · If the baffles are only welded to the end of the can then the hole saw can cut out around them. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Feb 15, 2015 · end baffle removed this moring with a 1. Sit back in the new and lower seat, grab the pulled back handlebars and thumb that starter button as the traditional British 865cc air cooled parallel twin bursts into life with a satisfying burble thanks to its 270 degree firing order and twin reverse cone pipes. The 2 end baffles are welded to the inside of the chrome pipe. Jun 14, 2008 · I am looking to modify or remove my airbox on my 07 America and would like some feedback form anyone who has already done this on their bike. Can pull some packing out if you want more sound, and can remove baffles if you want to go deaf. I have purchased carb rebuild parts from Sudco International, eBay, and Triumph parts from BikeBandit. I want that exposed look so I'm going for a complete removal, lose the side panel, and relocate the battery. Sounds a bit better, but not crazy. My baffle was sticky on removal but came out. So, seat and side panel off for a look and that airbox is properly jammed in there! Aug 31, 2015 · 2) Airbox baffle removal & TTP Breathe inlet 3) TTP remap 4) SAI & O2 sensor deletion My key objectives for these mods is improved low RPM and throttle angle drivability, volume and mid-range performance. remove A. Jun 22, 2006 · There are 4 baffle plates that look like automobile engine freeze plugs; a flat, sheetmetal, cup-like disk with a piece of about 1/2" X 6" or 7"tubing through the middle of it. This simple upgrade allows you to ditch the restrictive factory air box in favor of two high-flow K&N air filters, for a significant boost in power and performance. It basically required a full day. " S. In today’s video I’m going to be modifying the exhaust pipes on my Triumph Bonneville, aka performing the "Bafflectomy", a free motorcycle mod that makes you Feb 22, 2012 · Advanced Search Cancel The name Triumph and the model names Bonneville, T100, Thruxton, Scrambler, America and Speedmaster are trademarked names of Triumph Designs Ltd. Jul 5, 2012 · But alsoI also wanted to dive deeper into the carb adjustment details that I had been reading and studying in a PDF file I found on the web. If you look at the photo you originally posted. Nov 9, 2016 · I went for "Forans" short slash cuts, have a removable baffle, so can be louder or quieter ( comparatively speaking lol ). Could not pull tubes out because the way they broke, tabs were on backside of baffle plate. Would this sort of mixture screw setting be normal for this sort of setup? How many turns have others found neccessary with a similar setup. But I was going to take that step for sound, luckily I came across the crossover pipes "Loud Pipes Save Lives" If the Tors only rate a 5 going 1-10 then the Cat removal takes it to a 7 with the crossover. ms Forum 105K members. Basically I stuck the hole saw Mar 7, 2015 · Bought new, so no mods by a previous owner. Leave in place with hair dryer running for approximately 5 minutes. Jun 12, 2014 · If you want a cheap slip on that even with a baffle is loud google Danmoto motorcycle exhaust systems. Can anyone advise as to whether the airbox baffle removal will actually improve the bike at all. So I ordered them from World of Triumph at a discount of £299 - £710 down to £411: - Triumph Chrome Stainless Steel Slip-ons - EU A9600533 Feb 11, 2014 · Air Cooled Cruisers - America, Speedmaster. Not too loud and have a nice deep rumble. No pops on decel or overun. bonnevillea Did Triumph change the construction of their TORS at some point? And for the other half of the post, how do I make the 05 TORS louder? Has anyone posted the process for baffle drilling/removal for these earlier sets of Triumph pipes? I do appreciate the sound of the 05 pipes, but it would be nice to get back a little rumble from them. Aug 12, 2015 · If money is an issue, (as it was with me), then you can remove the internal baffle, remove the snorkel, enlarge the air box hole and remove the O2 sensors for nothing. May 26, 2014 · I like the looks of the Triumph pipes so I did not venture to BC. Then remove the side cover of the airbox completely and ride the bike. is not affiliated with Triumph Motorcycles Ltd. ) on my 2008 Triumph Bonneville. R. My local motorcycle shop couldn't remove it either. I’ve seen the instructions many times, but never pictures so I’m posting some hoping it might help someone else. Remove intake air temp sensor. (To prevent damaging it) Remove left-hand side cover. I believe your float valve kit is Triumph part #T1241077 and the float bowl gaskets are #T1241036. And for not a lot, you can further improve the exhaust with a less restrictive silencer. I used the "Gunter Saw" from Bonneville America forum. Whilst the bike is in this ' Showing all stages (with sound clips) of removing rear silencer from stock exhaust, drilling holes in baffles and finally removing snorkel from airbox. 00 total, including shipping. Removed with a coal chisel by a blind chimpanzee wearing boxing gloves. Jun 22, 2008 · Dom Tourers,TTP breathe & ignitor tune,DNA filter, baffle gone,42/140/1 shim 2 turns, Hagon Nitros,Thruxton Bars, Halcyon bar end mirrors, Pingel fuel valve,Monza gas cap, Burton seat, Maund header fins and tail light, Avon Roadriders Triumph Twin Power, Triumph Scrambler - Induction & Exhaust Modification. Earle Sep 7, 2020 · Given that the bike came with a DNA filter, TTP air intake , and has had the AI removed using the TTP removal kit and a Triumph TORS exhaust fitted I am assuming that it has had a TTP stage 1 tune. Jump to Latest Apr 18, 2012 · I have on order a 2012 Bonneville T100 from my dealer. Removing two of the baffles and drilling a hole in the third seems the most affordable option. Jan 26, 2018 · Baffle removal help my 2011 EFI America stood for 2-3 years before I purchased it 3 years ago and now the right hand slash cut silencer (not Road legal) has rotted from the inside small rust breakthrough at present but will get worse. Any help would be appreciated. Remove the snorkel and ride the bike. Finally decided to remove the baffles yesterday. The Triumph America delivers a unique cruising experience that is 100% Triumph. Triumph 675 Forums 47K members. It's also what poor people on shitty bikes do. SAI a Jul 21, 2006 · And the america pipes gotta be a lot more restrictive even with one baffle removed and the second drilled because even with that done theres still a 3rd baffle ! And my pipes are straight thru. Assessed my plan of attack and I elected to stick a 18" Tire Iron curved end into the slot in the middle and Sep 6, 2018 · Have been reading on the 'TwinPower. Apr 26, 2016 · AI, O2 and air box baffle removed, BC Sleeper Pros, Breathe and tune from TTP, polished cups from D9, Triumph bar-end mirrors, centre stand, other goodies. The Specialty Spares have removable repackable baffles. This episode shows how to remove the stock airbox ready for the battery tray install. It can be done easily on the centre stand. It's worth a try. Cost me 20 quid. The bike ran great on the throttle and had no other issues. Stan 08 America with modified air box, eliminated Air Injection, windshield and saddle bags. Since the removal the bike starts perfectly and rides good for a couple of Mar 20, 2009 · Others have simply taken a sawzall to the airbox and cut it in half in order to remove it from the frame. (approx 132 Kehin), on my 865 SM. Jump to Latest The Triumph America delivers a unique cruising experience that is 100% Triumph. Anything about these great motorcycles (and May 2, 2016 · My brother and I used the hole saw to remove the back part of the baffle around the rear of the exhaust, then after getting the rear tube removed we used an air saw to cut the first baffle into pieces and remove it. Jan 8, 2014 · I was going to remove the Airbox Baffle the "suggested" way; partial disassemble of the bike and slide it out to the right. to increase the flow and sound increase the hole size use a bigger diameter steel rod. Today I installed the British Customs Airbox Removal Kit (A. May 12, 2016 · Was reading another forum and saw another Triumph America owner had just updated his bike to a K&N filter, he posted a few pics and I noticed he was still running the stock snorkel. The end of the tube at the snap ring was deformed. Place hair dryer in "on" position. The name Triumph and the model names Bonneville, T100, Thruxton, Scrambler, America and Speedmaster are trademarked names of Triumph Designs Ltd. Insert hair dryer into air box opening. I used a 1 1/4" hole saw in my variable speed, reversible drill. r/Triumph. May 27, 2017 · Hi Mick, I removed the following :- snorkel,std air filter for K&N, baffle in air box,opened top and bottom of air box, ported cylinder head, big bore kit, oxygen sensors in exhaust headers, all AIS (hoses,valve body) did dyno tune and adjust fuel tables and switched off sensors using tuneecu. remove carbs, clean and check jet sizes 4. O2 Sensor Removal's Affect On Adaption? Jump to Latest Follow Oct 8, 2011 · Officially Triumph do not issue maps for SAI removed. com' site this morning before work and this evening after work i did the 'Airbox Baffle Remove' job on the Bonnie. Dec 27, 2014 · Regular followers of this blog know that I have already written about replacing the airbox on a standard 2008 Triumph Bonneville using the British Customs Airbox Removal Kit ($295 with filters and brace, $189. May 10, 2020 · Yeh look I've also removed my baffles on my Arrow muffler and have a de-cat as well (by Verex) but I've found the noise totally obnoxious, to me the bike sounds a lot like a Suzuki Boulevard C50 with straight through pipes, totally awful, rubbish so I've reinstalled the factory mufflers (untouched) only and yeh much nicer than Arrow (no baffles) and Arrow with baffles the gasses built up in Apr 7, 2013 · Severeign, I welded a 1/2 drill bit to a piece of similar sized round rod then drilled through the 1st 3 baffles. reinstall carbs and balance them 5. Nov 25, 2011 · Certainly modifying the airbox which can involve snorkel removal, opening up the airfilter inlet and baffle removal or all 3 together. Then you need a socket the same diameter as the baffle, place it on the end and give it a couple of sharp taps with a decent hammer, this will break the 2 welds which hold the baffle in place further in the exhaust. Another question, at the Triumph site the prices for the accessories are not the install cost I assume? Comparison with baffles in/baffles out May 20, 2008 · 1. I. or Triumph Designs Ltd. The sound, for me, is perfect. First, remove the seat and gas tank. Triumph did a typically efficient job on both. now. Start with a 1/4'' punch that will reach from the back of the muffler to the front baffle. Oct 3, 2012 · I've decided to remove the airbox from my '09 Speedmaster EFI and install pod filters. Jul 23, 2009 · Has anyone seen a cut away of the America mufflers or seen a sketch that would show how they're constructed? I'm only looking to remove the two rear baffles, but this is turning into one heck of a problem. Mar 30, 2019 · the last 2 photos are with the baffle completely removed. Home Dec 29, 2005 · When I did mine ('05 America), the baffle tubes would break out with 2 little tabs sticking out where it was welded. Have been researching baffle removal since April 2020. I have TOR's and the AI removed. Mar 22, 2014 · Air Cooled Cruisers - America, Speedmaster Baffle removal on a 2014 speedmaster. Go to www. My question is whether there are any disadvantages to removal of the O2 sensors? Jan 2, 2017 · Having done that, the air then turns through 90 degrees, through the filter and hits the baffle plate, where it is separated into two streams by two square holes in the baffle. Removed SAI and O2 systems, installed TORS and the TTP Tune 2 (Breath Cover, airbox baffle removal, DNA air filter and ECU remap) and it made the bike so much more fun to ride. May 12, 2014 · You need to cut through the end plate that holds the baffle in place with a hole cutter (32mm on the Bonnie). Now I have straight cut pipes that end right at the rear axle nut that are missing two baffles. The Triumph twin airbox design is an excellent noise baffle device which holds the air filter and delivers air to the engine in the quietest possible way. com. Remove air filter assembly. Here's some info that I felt was missing from the boards. I mentioned that the removal of the snorkel aids in air flow to the intake and showed him a picture of the Polaris bellmouth that I run on mine. A car garage with a biking owner eventually got mine free with a slide hammer. Air box removal will nett more performance with a bit more outlay in $. I have their slip on's. Then 3 1/2 inch holes into the second baffle. Baffle removal from Triumph America silencer using an extended hole saw. Aug 23, 2015 · TBird Sport Exhaust Baffles Removal. They are loud, so loud I had to mod mine to quiet them down more. Start small and test ride for sound. Read all the forums, watched all the videos and contacted, both Triumph America and Triumph UK to ENSURE that this would not harm the bike. This gives you a nice smooth cut. That plus a good exhaust and ECU remap should see you to a 68+ bhp at the wheel, a 10hp increase that's about 18% more power, not bad for fairly simple mods. Jul 24, 2015 · Remove battery.
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